VALVE LEAK DETECTION SERVICES


Leak Detection Services, Inc.’s turnkey valve and trap, thermal performance analysis service turnkey valve and trap leak detection service assists plant management in planning for the repair, replacement, installation, and removal of valves and traps.
Increased plant efficiency, lower valve maintenance costs, and fewer forced outages, can be expected as a direct result of using our service.

Our approach provides a systematic, easy-to-follow method, of recouping lost megawatts, lowering heat rate, and improving efficiency.

With over 25 years of experience, our method is proven & our service unparalleled.


Cycle Isolation Leak Surveys

The most comprehensive valve and leak detection service we offer. This service targets the recovery of efficiency losses at your plant site. Our approach provides a systematic, easy to follow method, of recouping loss megawatts, lowering heat rate, and improving efficiency.

Using the patented ValveAlyzer ® System, site-specific databases, custom test procedures, acoustic emission testing, complex thermal analysis, and other proprietary data analysis methods, we are able to identify leaking Cycle Isolation Valves and Traps – often referred to as “Money Valves”.

The result is an effective ranking of each test item based on its impact on a plant’s performance. This service also provides an estimate of internal valve damage based on leak sizes.

Our clients have consistently identified substantial savings through the replacement or repair of a minimal quantity of cycle isolation valves and traps.

This service requires a multi-step, analytical approach of identifying cycle isolation losses as a result of leaking valves and poorly functioning steam traps.


This process includes the following:

 

  • Heat Balance Diagram & Flow Diagram Review and Analysis.
  • Plant specific Valve and Trap Database Build
  • Custom Troubleshooting Plans (Nuclear)



  • Test Plan Selection
  • Preliminary Loss “Potential” Report
  • Pre & Post Outage On-Site Testing



  • Preliminary Findings Report
  • Conclusion Review by Senior Staff
  • Final Written Report
  • Detailed Loss Analysis
  • Repair Recommendations


Predictive Maintenance Leak Surveys

Leak Detection Services, Inc. provides a predictive maintenance based valve and trap leak detection service. We use a proprietary method of identifying leaks that also predicts the severity of internal damage.

The goal is to identify valves for repair or replacement during an outage. This service also reduces outage scope and wasted maintenance budgets by identifying tight valves.
This service is best suited for troubleshooting at plants that wish to determine if a valve is leaking and requires maintenance.

A typical example is to troubleshoot which of several boundary valves are preventing a heater or pump from being isolated for on-line maintenance. Our service identifies which of several valves actually need repair or replacement.

The result is a detailed final report that indicates which valves are leaking or tight. Unlike our cycle isolation testing service, this option does not include a ranking of each tested valve based on its effect on efficiency or output.


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